What is a Prototype?

A prototype by definition is a representation or an example of a finished product.  This is a bold statement to say that a prototype represents a finished product, and that is why there becomes a variety of prototype processes from a very simple rapid prototype part, to a custom fabricated product that uses production processes to obtain the prototype.  We have built prototypes that represent only the aesthetic form of a product, and we have completed several prototypes that represent the form, fit and function of a product.  Although there are several processes available to obtain a prototype, there are also several skillsets used to make a prototype that represents a finished product.  It has been our experience in the past, that it makes the most sense to complete a level of concept design engineering and industrial design styling before making any prototype.  We then like to make a “mock-up” prototype in some cases where dimensions are crucial before making a final presentation prototype.  The term presentation can be referred to as making a model of the product that looks like an off-the-shelf unit with the proper surface finish, aesthetics and 100% functionality.  When dealing with plastics, metal, electronics and textile fabrics, you have the ability to use many techniques and processes to obtain the final result of a presentable prototype.  The cost does vary based on how high of quality you are trying to obtain.  Very seldom do you build only one protoype and expect it to be perfect.  It generally makes the most sense to expect two or three prototypes before the product would be determined “off-the-shelf”.  If you are licensing a product to a company, then a simple example or rapid prototype may suffice; however, it’s like buying a new car.  Do you want the new car to be that pristine shiny perfect looking car, or do you want it to have rust spots, dirt in the seats, etc…  It is the same when you represent your new product to a company.  You may only have one shot in front of executives and ceo’s to make an impression, and it is always our representation to invest in the development necessary to make a big impression.  Whichever method of prototyping you chose to make, do remember that the price of a prototype is project depended, and we always make sure to involve skilled engineers initially that may save an extreme amount time and money in the long run.  And last but not least, building a prototype is a very fun and exciting process, and there is nothing like watching your product come to life from a napkin sketch to a workable prototype!